Manufacturing
Industrial Manufacturing Enterprise

SAP Transformation Across Multi-Site Manufacturing

Created a consistent operational model and improved cross-site planning visibility.

enterprise 18 months ROI / KPI: 25% TCO reduction; improved supply-chain visibility
SAP Transformation Across Multi-Site Manufacturing

Executive Summary

A manufacturer needed consistent planning, procurement, production, and reporting across acquired facilities.

Business Challenge

Fragmented ERP processes and local spreadsheets prevented reliable enterprise reporting and planning.

Solution

UTPL supported process harmonization, integration engineering, data migration, testing, and rollout governance.

Implementation Journey

Process design, integration architecture, data cleansing, migration rehearsals, testing, training, and phased deployment.

Business Outcomes

Created a consistent operational model and improved cross-site planning visibility.

Lessons Learned

Data ownership and business-process decisions must be resolved before technical migration.
“The program connected business process decisions directly to measurable plant outcomes.”

KPIs & business outcomes

35%
Planning cycle
8
Sites standardized
99.4%
Data accuracy

Technology Stack

Services Delivered

Application Modernization
Data Engineering

Industries

Timeline & engagement

  • Timeline: 18 months
  • Team: 30 specialists
  • Engagement: Enterprise transformation
  • Region: United States

Business value map

Cost reduction; Productivity

Delivery timeline

24-month programme with quarterly release trains and staged go-lives

Implementation journey

Blueprint → Integrate → Wave go-live → Stabilise → Expand footprint

ROI metrics

25% TCO reduction; improved supply-chain visibility

Before / after

Before: fragmented ERP integrations; After: unified SAP core with phased rollouts

Transformation metrics

Go-live on-time 95%; Defect escape down 50%; User adoption 78%

Key success factors

Phased cutover; Integration factory; Business continuity planning; Hypercare support

Reference architecture

SAP S/4HANA core; Integration hub; Master data governance

FAQ

25% TCO reduction; improved supply-chain visibility

Phased cutover; Integration factory; Business continuity planning; Hypercare support

Before: fragmented ERP integrations; After: unified SAP core with phased rollouts

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Years serving enterprises

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Countries in delivery network

Global Delivery Model Industry Programs Engagement Models Enterprise Standards ISO 9001 ISO 27001 SOC 2 Type II Microsoft Solutions Partner SOC 2-aligned practices GDPR-aware delivery HIPAA-aware engagements ISO-style quality controls

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